R+F FilterElements
Rotary disc filter fabric sector mounted on metal segment

Machine Type

Rotary Disc Filter Fabrics

Precision-cut sector panels for vacuum rotary disc filters. Engineered for high-tonnage continuous filtration in mining, alumina, and chemical applications.

About Rotary Disc Filters

Rotary disc filters consist of multiple parallel discs mounted on a central shaft, partially submerged in a slurry trough. Vacuum applied through the shaft draws filtrate through the cloth covering each disc sector, forming a cake on the surface that is discharged by snap blow-back as the sector rotates past the discharge point.

Disc filters are valued for their very high filtration area per footprint, making them ideal for high-volume continuous dewatering. The filter cloth is attached to individual pie-shaped sectors, and each sector can be replaced independently — minimising downtime.

Typical Applications

Alumina (Bayer Process)
Iron Ore Concentrate
Copper Concentrate
Zinc Concentrate
Coal Fines
Calcium Carbonate
Kaolin & Clay
FGD Gypsum

Common Challenges

Sector Precision

Each sector panel must be cut and sewn to exact trapezoidal dimensions. Incorrect fit causes bypass, uneven cake formation, and accelerated wear at edges.

Snap-Blow Discharge

Cake release relies on a brief reverse air pulse. The fabric surface must promote clean release — residual cake reduces capacity on the next rotation.

Abrasion Resistance

Mining slurries contain sharp particles that wear cloth surfaces. High-tenacity monofilament yarns extend cloth life in abrasive applications.

Caulking & Fastening

Sectors are caulked or clipped to the disc frame. The cloth edges must be compatible with the specific caulking system of your filter model.

Continuous Operation

Disc filters run 24/7 in mining plants. Fabric durability directly determines maintenance intervals and operational availability.

Permeability Uniformity

Consistent permeability across all sectors ensures uniform cake thickness and moisture content across the entire disc assembly.

R+F Product Series

RF-RD Series — Rotary Disc Filter Cloths

  • Cut to exact sector geometry
  • Monofilament PET and PP
  • High abrasion resistance for mining
  • Compatible with Outotec, BOKELA, Andritz, Alar
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Need disc filter sector cloths?

Tell us your disc model, sector dimensions, and mineral type — we deliver precision-cut panels ready for installation.

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